ESD Epoxy Flooring Installation for AVT Simulation

Project Summary

About the Client

AVT Simulation is a highly specialized engineering and simulation company known for delivering advanced solutions to customers with complex technical requirements. Since its inception, AVT’s engineering team has included some of the simulation industry’s top leaders.

With a dedicated staff averaging more than 25 years of simulation experience, AVT Simulation supports customers who need practical, responsive, and technically advanced solutions. Their work environment requires precision, cleanliness, durability, and protection for sensitive electronic components used in production and engineering operations.

For a company operating in such a technical field, the flooring system needed to support both daily performance and long-term operational reliability.

Flooring Requirements & Pain Points

AVT Simulation needed a flooring solution that could support a clean, professional, and production-ready environment. Their existing floor conditions were not fully aligned with the needs of a facility working around sensitive electronics and specialized production processes.

The client wanted a floor that would be:

• Durable enough for regular production activity 
• Seamless for easier cleaning and maintenance 
• Suitable for areas where electronics are handled 
• Designed to help reduce electrostatic discharge risks 
• Professional in appearance 
• Strong enough to support daily facility use 
• Easier to clean than the previous surface 
• Practical for long-term facility performance 

One of the major concerns was protecting sensitive electronic boards and components. In environments where electrical assemblies are present, static discharge can create risk for equipment, product quality, and production reliability.

AVT Simulation needed more than a standard industrial floor. They needed a seamless ESD flooring system designed around the realities of their operation.

Challenges

The primary challenge was related to electronic board safety. AVT Simulation had concerns about issues involving electric boards and wanted a flooring solution that could help reduce the risk of static-related problems in the production area.

The project required a floor system that could address multiple needs at once:

• Static-control performance 
• Seamless floor protection 
• Easy cleaning 
• Durability under daily use 
• A clean and professional finish 
• Long-term performance for a technical production environment 

A standard epoxy coating would not fully address the client’s concerns. The floor needed to provide ESD properties while also delivering the strength and cleanability expected from an industrial epoxy flooring system.

Sealwell’s team evaluated the situation and determined that an ESD flooring solution would be the right fit for AVT Simulation’s requirements.

Our Objective

Sealwell’s objective was to provide AVT Simulation with a seamless ESD epoxy flooring system that would improve the functionality, safety, and maintainability of the production space.

The project goals included:

• Creating a durable floor surface for daily operations 
• Supporting ESD protection for sensitive electronics 
• Improving cleanability with a seamless flooring system 
• Reducing maintenance challenges 
• Providing a professional and uniform floor finish 
• Helping the client create a more production-ready environment 
• Delivering a flooring solution aligned with AVT Simulation’s technical needs 

The end goal was not simply to install a new floor. It was to help AVT Simulation improve the reliability and usability of its production environment.

Proposed Solution

Sealwell proposed an ESD epoxy flooring system designed to provide a seamless, durable, and easy-to-clean surface for AVT Simulation’s production needs.

This solution was selected because it offered the right balance of:

• Electrostatic discharge control 
• Industrial-grade durability 
• Seamless floor protection 
• Easier cleaning and maintenance 
• A professional finished appearance 
• Long-term value for a technical workspace 

An ESD flooring system was the right solution because AVT Simulation needed to help protect electronic components from static-related concerns while also improving overall floor performance.

The seamless epoxy finish also helped reduce areas where dust, dirt, and debris could collect, making the space easier to maintain and better suited for a production environment.

Implementation Process

Sealwell followed a structured implementation process to help ensure the floor system was properly prepared, installed, and finished.

1. Site Evaluation

The Sealwell team reviewed the existing floor conditions and discussed the client’s operational needs. The evaluation focused on durability, cleanability, production use, and the need for ESD performance around sensitive electronics.

2. Floor Preparation

Proper surface preparation was completed to create a strong foundation for the new flooring system. This step is critical for long-term adhesion, durability, and finished floor performance.

3. System Selection

Based on the client’s requirements, Sealwell selected an ESD epoxy flooring system suitable for seamless industrial and production environments. The selected solution was designed to support both static-control needs and daily facility use.

4. ESD Flooring Installation

The ESD flooring system was installed to create a continuous, seamless surface. This helped support easier cleaning while improving the overall performance of the production floor.

5. Final Finish

The floor was completed with a clean, professional finish that aligned with AVT Simulation’s facility needs. The result was a more functional, durable, and production-ready surface.

6. Final Review

Sealwell reviewed the completed installation to ensure the flooring system met the project goals for appearance, usability, and overall performance.

Results

The completed ESD epoxy flooring installation gave AVT Simulation a durable, seamless, and easy-to-clean floor system designed for a technical production environment.

Key results included:

• Improved floor durability for daily production use 
• Seamless surface for easier cleaning and maintenance 
• ESD flooring support for areas with sensitive electronics 
• Better protection for electronic boards and components 
• Cleaner and more professional facility appearance 
• Improved confidence in the production environment 
• Flooring system better aligned with AVT Simulation’s operational needs 

The new floor provided AVT Simulation with a practical and long-term solution that supported both facility performance and electronic safety concerns.

Client Feedback

AVT Simulation was looking for a durable, easy-to-clean, seamless flooring system with ESD properties to help protect sensitive electronics in production. Sealwell identified the right ESD flooring solution and delivered a finished floor that aligned with the client’s expectations.

The client appreciated that the new floor addressed their key concerns, including durability, cleanability, seamless performance, and protection for electronic components.