Transforming Christian City’s Aging Carpeted Floors with Epoxy & Polyurethane Technology

About Christian City

Christian City is a nonprofit community in Georgia dedicated to providing safe, comfortable, and supportive living environments for seniors and individuals in need. With multiple residential and care facilities across a large campus, Christian City places high value on cleanliness, durability, and the long-term sustainability of its buildings.

One of their high-traffic areas had long been relying on carpeted flooring—a choice that eventually created continuous maintenance challenges.

Flooring Requirements & Pain Points

Christian City approached Sealwell after years of struggling with the limitations of their carpet flooring. Their primary concerns included:

• Persistent Odors: Carpets in high-traffic areas trapped smells, especially in spaces used by residents and staff throughout the day.
• Challenging Maintenance: Daily cleaning was not enough to maintain hygiene standards; stains and dirt accumulated quickly.
• Wear & Tear: Heavy foot traffic accelerated carpet deterioration, leading to a worn, unattractive appearance.
• Need for Hygienic, Seamless Surfaces: The team needed a flooring system that promoted cleanliness and was easy to sanitize.

The organization required a flooring solution that offered durability, cleanliness, aesthetics, and long-term value.

Challenges

Sealwell’s team identified several project challenges:

1. Removing Old Carpet Without Disrupting Daily Operations
   Christian City remained active during the project, requiring precise scheduling and minimal disruption.
2. Preparing a Subfloor Exposed After Years Under Carpet
   Adhesives, stains, and uneven surfaces needed thorough remediation before coating could begin.
3. Delivering a Finish That Met Both Functional & Aesthetic Expectations
   The flooring needed to be visually appealing while offering exceptional performance in a demanding environment.
4. Ensuring Long-Term Durability & Easy Maintenance
   The new system had to withstand constant foot traffic and simplify ongoing cleaning procedures.

Our Objectives

Sealwell established clear objectives for the project:

• Replace the carpet with a seamless, sanitary, and odor-resistant flooring system
• Create a surface that is non-porous, easy to clean, and long-lasting
• Provide a modern, refreshed look that complemented Christian City’s environment
• Minimize downtime and coordinate efficiently with the facility’s operational needs

Proposed Solution

After assessing the site and client expectations, Sealwell recommended a two-part flooring system:

1. Industrial-Grade Epoxy Base Coat

• Provides a seamless, durable, and non-porous foundation
• Fills imperfections and bonds securely to the prepared substrate
• Offers exceptional resistance to wear and traffic

2. Polyurethane Top Coat

• Adds superior abrasion and chemical resistance
• Enhances longevity and protects against staining
• Ensures a smooth, aesthetically appealing finish
• Maintains slip resistance and easy maintenance features

This system would correct Christian City’s prior flooring issues while elevating performance and hygiene standards.

Implementation Process

Sealwell executed the project through a structured, efficient installation workflow:

1. Carpet Removal & Surface Preparation

• Removed old carpet and adhesive residues
• Mechanically ground the concrete substrate to ensure maximum adhesion
• Filled cracks and leveled uneven areas for a smooth application surface

2. Epoxy Application

• Applied an industrial-grade epoxy coating to create a seamless, durable base
• Ensured full coverage and uniform thickness across the entire floor

3. Polyurethane Top Coat

• Applied a high-performance polyurethane finish
• Achieved the required slip resistance, sheen, and durability
• Finalized curing process to ensure long-term performance

4. Final Inspection & Client Walk-Through

• Verified quality standards and system integrity
• Completed a walkthrough with the Christian City team to ensure full satisfaction

Results

The transformation delivered immediate and impactful improvements:

• Eliminated Odors
  The new non-porous flooring eliminated odor retention and improved overall air quality.
• Significantly Reduced Maintenance Costs
  Cleaning became faster and more effective, reducing labor and chemical use.
• Enhanced Durability & Longevity
  The epoxy with polyurethane top coat provided a robust surface built to withstand heavy use.
• Improved Aesthetics
  The refreshed flooring added visual appeal and elevated the environment for residents and staff.
• Higher Hygiene Standards
  The seamless, easy-to-clean surface drastically improved sanitation.

Christian City’s facility experienced immediate improvements in cleanliness and overall facility comfort.

Client Feedback

Christian City’s leadership expressed high satisfaction with the results:

“Sealwell transformed our flooring beyond our expectations. The old carpet was impossible to keep clean and often smelled no matter what we did. The new epoxy and polyurethane flooring is beautiful, easy to maintain, and has completely changed the feel of the space. We couldn’t be happier with the outcome and the professionalism of the Sealwell team.”